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Motor & Drive Assembly Line Equipment

Turnkey automated assembly and testing solutions for large high-voltage motors and wind-power, marine and EV drive motors

Overview

Solution Overview

This production line is a full-process automated manufacturing system built for wind-turbine main-drive motors, marine electric-propulsion motors, new-energy-vehicle drive motors and their matching high-voltage motor control units. It adopts a modular layout of segmented pre-assembly + complete-unit final assembly + in-line testing, and accommodates the assembly of motor and control products across medium- and high-voltage classes, multiple power ratings and various construction types.

The line integrates heavy-duty precision conveying, micron-level centering and joining, full high-voltage insulation testing and a digital quality traceability system, fully meeting the requirements of the wind-power, marine and automotive sectors for high-reliability, high-consistency, volume production of high-voltage motor and control products.

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3D render of the motor and drive assembly line equipment
Applications

Three Key Application Fields

Covering the assembly process requirements of high-voltage motor and control products for wind power, marine and new energy vehicles.

01

Wind Power (Multi-MW Offshore / Onshore Main-Drive Motors)

The line meets the assembly requirements of high-power, high-voltage wind-turbine main-drive motors of 5 MW and above, and supports both doubly-fed (DFIG) and permanent-magnet direct-drive technology routes. For the high-salt-fog, high-humidity conditions of offshore wind, dedicated stations are configured for enhanced winding insulation treatment, complete-unit sealing performance testing and anti-corrosion coating inspection, with the entire assembly process compliant with wind-power industry standards and offshore O&M reliability requirements.

02

Marine (High-Voltage Propulsion / Auxiliary Motors)

Strictly following classification-society construction rules, the line fits the assembly processes of medium- and high-voltage marine propulsion motors and generator-set motors. Reinforced vibration and shock simulation testing, salt-fog protection verification and insulation moisture-resistance testing stations are provided to ensure that products meet the requirements for long-period stable operation in marine service and to interface with the type-certification processes of the major classification societies.

03

New Energy Vehicles (High-Voltage Drive Motors & Controls)

For automotive-grade drive motors and motor controllers on 800 V and higher high-voltage platforms, the line adopts a high-takt automated assembly scheme covering the full process — stator hairpin forming and inserting, high-speed rotor dynamic balancing, SMT-grade precision assembly of control modules and EOL end-of-line testing — with a takt of 30 JPH and above, meeting automotive-grade, PPM-level quality control and volume production requirements.

HD site photo of the wind-turbine motor assembly equipment
Contact

Get Your Tailored Solution

Tell us your product type, capacity target or process pain points — our engineering team will customize the equipment and complete-line solution for you.

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